Storage And Power Station

Model No. DL I4.0-ST1

This station functions as an Automated Storage and Retrieval System (AS/RS) warehouse.
The station is composed of a conveyor belt that feeds the material into the system, and a cartesian robot that positions it in one of the four warehouses, in the location determined by the software according to the type of the material identified by the visual inspection sensor.
Two additional stations (Control Station and 3D Print Station) complete the main station.

PROCESS
Plastic beads of different colors, that act as different part numbers, are poured into containers, and placed onto the input band.

The cartesian robot picks up the container and places it in its corresponding position within the automated warehouse.

When a production order for a certain recipe (different part numbers) is launched by the software, the cartesian robot retrieves the necessary containers and positions them on the output band to travel to the second station and start the production.

This automated process is controlled by the SCAP (Warehouse and Production Control System) software, which ensures the communication between software and hardware and enables warehouse automation to operate under the ASRS (Automatic Storage Recovery System) scheme.

Specific warehouse management processes are illustrated:
1- Purchase order
2- Inventory management
3- Purchase suggestion and restocking
4- Stock
5- Kardex
6- Transfer between warehouses
7- Product locations control in the wearhouse

HARDWARE
1- Cabinet
2- Supply
3- PLC
4- Master I/O Link
5- Cartesian Arm System (XYZ)
6- RFID
7- Sensor to determine the colors of raw material
8- Air supply, pistons, and pneumatic gripper
9- Computer Equipment
10- IoT
11- Power Measurement

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