Solid And Closed Station

Model No. DL I4.0-ST2

This Filling and Labeling station (DL I4.0-ST2) is where the POs (Production orders) are executed.

It communicates with the Storage and Feeding station (DL I4.0-ST1) through a conveyor belt, from which it receives the necessary material.

A cartesian robot pours the plastic beads of different colors into the containers according to the recipe defined in the Software.
Once the PO is completed, the containers are closed and labeled with a spray printer, and then transferred, also through a conveyor belt, to the next station, Sorting and Packaging (DL I4.0- ST3), for final processing.

PROCESS
The containers with the different part numbers (beads of different colors) from the Storage and Feeding station are fed by means of a conveyor belt.

The cartesian robot picks them up and pours them into the corresponding dispenser.
Depending on the Production Order (PO) that has been launched by the software

SCAP (Warehouse and Production Control System), the containers are filled with beads of one or several colors according to the recipe. At the end of the operation, a cartesian robot places the lid, a part number is added using the spray printer, and it is then sent to the next station, Sorting and Packaging.

The following production processes are illustrated:
1- Production order
2- Quality metrics
3- Product traceability

HARDWARE
1- Cabinet
2- Supply
3- PLC
4- Master I/O Link
5- Air supply pistons and pneumatic gripper, circular piston, and dispensers
6- RFID
7- Communication with software
8- Cartesian Arm System (XYZ)
9- Multiport switch
10- Barcode Scanner
11- IoT
12- Spray marking system

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